Windings specializes in custom hand-inserted stators for a variety of applications, including those with high-speed and high-temperature system requirements. Windings has the ability to manufacture custom stators from 0.5″ to 30″ (762 mm) in diameter and up to 2,000 pounds (892 kg). In addition, Windings offers precision machining and assembly into housings.

Lamination Stacks

  • Manual / Auto Stacking
  • Bonding
    • 3M Scotchcast Electrical Resin 265
    • Magna-Tac E645® Epoxy Adhesive
    • Dymax products
  • Welding
    • Laser
    • MIG
    • TIG

Coil Winding

  • Concentric
  • Distributed
  • Lap
  • Custom

Coil Materials

  • Wire gauges: 16AWG – 43AWG
  • Polyimide Round wire
    • Lubricated (PNC)
    • Unlubricated (UNC)
  • Inverter grade (SNC)
  • Nickle Coated Copper wire
  • Aluminum Wire
  • Rectangular Wire
  • Litz Wire
  • Bondable wire
  • E-glass wrapped/Silicone treated coated wire
  • Polyester/Glass wrapped magnet wires

Coil Termination

  • Soldering
    • IPC J-STD-001 certified instructor
    • Operators certified to IPC J-STD-001
  • Fusing
  • Welding – NADCAP certified
  • Brazing – NADCAP certified

Insulation Materials

  • Kapton ®
  • Mica
  • Mylar
  • NKN Material
  • NK Material
  • NMN Material
  • Nomex ® 410, 414
  • DMD
  • Teflon
  • Fluidized Powder Coating
    • 3M 260
    • 3M 262
    • 3M 263
    • 3M 5230N
    • 3M 5555

Varnish Impregnation

  • Dip
  • Vacuum
  • Vacuum/Pressure
  • Trickle