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Windings has developed extremely efficient downhole motors and alternators/generators for downhole applications. Windings offers very high-efficiency power turbine generators (alternators) for Measuring While Drilling (MWD) well-drilling applications.

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Directional Drilling

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Measurement While Drilling (MWD)

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Windings electric motor solution for wireline tooling hydraulic pump applications provides 5kW of power at 8,000RPM while operating continuously at 200°C ambient temperature. Efficiency is over 90% higher than traditional induction motors, almost doubling the productive working time. And at 3-1/8” in diameter and 11” long, the overall tool string package length can be reduced by up to 2/3. Relative to a typical induction motor solution, the Windings permanent magnet motor provides:

50% reduction in motor package size
Over 90% increase in efficiency

A design study conducted by Windings’ engineers revealed that induction motor topology is not capable of meeting the needs of wireline service companies for higher power density and high efficiency over the entire operating envelope. Because permanent magnet-based rotors do not require induction of a magnetic field, motors based on this topology have efficiencies greater than 90% over a wide speed and torque range and offer up to twice the power density of a comparable induction-based motor design.

Windings is 100% focused on providing custom electric motor solutions that are optimized, tested, and manufactured to client-specific application requirements. Our engineering team is comprised of design and manufacturing engineers having extensive experience in engineering magnetic rotor assemblies, wound stators, and complete motor assemblies. From performance and manufacturability optimization of existing designs to a complete engineering package from concept to production, Windings engineers have you covered.

One of the things that makes Windings unique is our stance on ownership of intellectual property. Unlike most motor manufacturers, Windings offers our clients the option to retain ownership of any unique intellectual property developed during the project, offering maximum flexibility for clients over the life of the product.

Windings has earned a strong reputation as a trusted partner by consistently delivering high-quality products and services that are optimized for the requirements of each application. To ensure the stringent requirements of the Oil & Gas industry are met consistently, Windings’ Quality Management System (QMS) Certifications include ISO9 001:2015 / AS9100-D, ITAR Registration, and NADCAP Accreditation. In addition, Windings’ employs J-STD-001 Application Specialists and a J-STD-001 Certified Instructor to ensure the highest quality soldering operations.

Hydraulic Pump Electric Motors

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Hydraulic Pump Electric Motors

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DuraCORE™ motors are Windings latest innovation in providing downhole drilling motor solutions for the oil & gas industry. Thanks to a partnership with W.L. Gore & Associates™, in an effort to create a more durable and resilient motor for the oil & gas industry, Windings engineers were able to utilize GORE Magnet Wire. GORE Magnet Wires ability to survive downhole temperatures up to 260° C, pressure up to 30Kpsi, and resistance to hydrolysis and flood events. DuraCORE™, one of the most rugged, resistant and reliable electric motors on the market today, made possible due to GORE Magnet Wire’s revolutionary insulation, and superior environmental performance in contrast to the industry standard polyimide insulated magnet wire.

GORE Magnet Wire vs. Polyimide Wire

When we set out to design the ideal motor for downhole applications, we knew standard polyimide wire would not be sufficient for these extreme environments. Consider the capabilities of DuraCORE with GORE Magnet Wire.

Rugged:

Up to 260° C temperatures
Up to 30 Kpsi

Resistant:

Waterproof and purposefully designed to withstand flood events
Chemical and oil resistant

Reliable:

Field tests confirmed motors with GORE Magnet Wire operate 10x longer than motors with regular polyimide wire
Every DuraCORE Motor goes through our rigorous multipoint inspection before it ships.

Waterproof:

Resistance to Hydrolysis
Ability to survive flood events, and an exceptional resistance to corrosive chemicals & oils

High Temperature:

Unmatched Performance
Tested and outlasted the industry standard at 200° C, GORE Magnet Wire able to survive downhole at temperatures of 260°

High Pressure:

Unparalleled Durability
Tested against the industry standard downhole motor, industry standard failed at 22 Kpsi, DuraCORE motors operate at 30 Kpsi

GORE Magnet Wire
Improved Durability
Resistance to Hydrolysis
Hydraulic Functionality at 260° C & 34 kspi

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GORE Magnet Wire
Improved Durability
Resistance to Hydrolysis
Hydraulic Functionality at 260° C & 34 kspi

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GORE Magnet Wire
Improved Durability
Resistance to Hydrolysis
Hydraulic Functionality at 260° C & 34 kspi

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