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Engineered Electromagnetic Solutions for Critical Applications

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TESTIMONIALS

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Windings is a leader in designing and manufacturing high-speed permanent magnet electric motor and generator solutions for the Oil & Gas industry that withstand the high temperatures, high pressures, and caustic media present in modern oil wells. Windings has provided a wide range of motor-generator solutions designed for Rotary Steerable Tooling. Windings solutions for the Oil & Gas industry withstand extreme temperatures such as:

  • Temperatures to 260°C

  • Pressures to 30,000 psi

  • Reliability > 2,000 hrs.

  • Outside diameters from 0.875” to 6”

  • Aspect ratio up to 50:1 L/D

  • Power range from 25w

  • Shock tolerance to 50g

  • Electrical efficiency > 90%

 

Brushless permanent magnet motors offer significantly higher power density and efficiency compared to legacy induction motor solutions, allowing tool designers to significantly reduce tool string length and providing operators with significantly higher productivity.

Windings is 100% focused on providing custom electric motor solutions that are optimized, tested, and manufactured to client-specific application requirements. Our engineering team is comprised of design and manufacturing engineers having extensive experience in engineering magnetic rotor assemblies, wound stators, and complete motor assemblies. From performance and manufacturability optimization of existing designs to a complete engineering package from concept to production, Windings engineers have you covered.

One of the things that makes Windings unique is our stance on ownership of intellectual property. Unlike most motor manufacturers, Windings offers our clients the option to retain ownership of any unique intellectual property developed during the project, offering maximum flexibility for clients over the life of the product.

Windings has earned a strong reputation as a trusted partner by consistently delivering high-quality products and services that are optimized for the requirements of each application. To ensure the stringent requirements of the Oil & Gas industry are met consistently, Windings’ Quality Management System (QMS) Certifications include ISO9 001:2015 / AS9100-D, ITAR Registration, and NADCAP Accreditation. In addition, Windings’ employs J-STD-001 Application Specialists and a J-STD-001 Certified Instructor to ensure the highest quality soldering operations.

Senior Motor Manager, Outerspace Customer

The Dream Chase (Tail 1 is now named “Tenacity”) is on track for our 1st ISS Cargo Resupply mission towards the end of next year. I saw last week that they were bonding heat shield tiles to the frame. Our applications using your products include (qty/vehicle): Flight Control Actuators (5) (upper & lower flaps & rudder); Wing Deploy Actuators (4); Wing Lock Actuators (8); and Solar Array Drive Actuators (2) for the “shooting star” cargo module. You have delivered all of your content for Tenacity, and we are currently beginning procurement for Tail 2.

Thank you for your support in this and all of our important projects. I hope and trust that we can continue to grow and improve a mutually successful relationship.

Lead Technician, Defense Customer

The stators that we have been getting from WINDINGS for this shipment of motors has been excellent. The wiring and the varnishing on them have been impeccable. There have been no incidents of them being out of tolerance. They are passing the mechanical calibration easily. Very nice job, and it makes our job so much easier when we do the shrink fit process.”

Supply Chain Lead, Defense Customer

Thank you again on a very successful order and shipment and what I would say is some great teamwork between the two companies!!!!

Quality Engineer, Defense Customer

The Zeiss information on the Rotor shaft that Windings provided for us was very helpful. Our Government inspector checks the rotor shaft diameter and keyway with calipers and is always impressed and comments on the excellent machine work on those dimensions.

Mechanical Project Engineer, Automation Customer

We appreciate you having program managers – we’ve worked with other suppliers who do not, and we notice the difference.

Aerospace Customer

I am impressed by the clear level of focus around quality when I visited on-site in New Ulm.

Electrical Engineer, Aerospace Customer

Thanks for following up on our conversation since our visit to Windings. You’ve answered my concerns in regards to the quality of work at your facility especially of taking detailed images of work performed regarding products built at your facility. Windings was open to suggestions and in fact agreed to modify work instructions and internal drawings. It’s a breath of fresh air to see a company such as Windings be confident in their products as to have an open discussion on the processes that are being built for our country.

Thank you very much for your support.

President/CEO, Aerospace Customer

OMG! The stator just arrived, and it looks BEAUTIFUL!!!! That is just one awesome looking piece of work. The winding and end turns look great and the extension is so amazingly compact. I realize it sounds terribly nerdy to say this but we all looked at it and marveled.

Ryan O’Connell, Windings Internship

During my time as a sales and marketing intern at Windings I had the pleasure of working with a great group of knowledgeable and talented professionals. Everyone at Windings was more than willing to help me learn and succeed in the sales and marketing field and have fun in the process.

The projects my mentors had me work on were fun and challenging and gave me real world experience that can’t be taught in a classroom. I wouldn’t have the confidence and skills needed to succeed today without my internship with Windings and everyone on the sales and marketing team.

MagLev Energy

MagLev Energy, Inc. (MEI) management wishes to bring forward notice of outstanding performance and exemplary technical expertise experienced during fulfillment of our current order.

A nearly impossible challenge was presented to create a working prototype of new, unique technology not found anywhere in the world.

Again, your staff rose to the challenge at each step of the creation and manufacturing process. As each detail was placed form drawing to copper and metal, inconsistencies were found before fatal error. Solutions advised by your team worked each, and every time. Not only were corrections performed in “best practice” but educated “out of the box” suggestions firmly rooted in hard physics came forward without request.

Each step of the process was documented, approved, and moved into future production status for cost-effective replication.

MEI now proudly claims a one-of-a-kind motor/alternator technology with efficiency greater than 99% Windings, Inc. truly earns technical superiority, and defines customer partnership.

Senior Motor Manager, Outerspace Customer

The Dream Chase (Tail 1 is now named “Tenacity”) is on track for our 1st ISS Cargo Resupply mission towards the end of next year. I saw last week that they were bonding heat shield tiles to the frame. Our applications using your products include (qty/vehicle): Flight Control Actuators (5) (upper & lower flaps & rudder); Wing Deploy Actuators (4); Wing Lock Actuators (8); and Solar Array Drive Actuators (2) for the “shooting star” cargo module. You have delivered all of your content for Tenacity, and we are currently beginning procurement for Tail 2.

Thank you for your support in this and all of our important projects. I hope and trust that we can continue to grow and improve a mutually successful relationship.

Electrical Engineer, Aerospace Customer

Thanks for following up on our conversation since our visit to Windings. You’ve answered my concerns in regards to the quality of work at your facility especially of taking detailed images of work performed regarding products built at your facility. Windings was open to suggestions and in fact agreed to modify work instructions and internal drawings. It’s a breath of fresh air to see a company such as Windings be confident in their products as to have an open discussion on the processes that are being built for our country.

Thank you very much for your support.

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